Heat and Sound Resistance Walls
These walls are a combination of drywall structures with lightweight porous materials used as infill between them
In this wall construction system, the wall frames are made of wood, wood-based products, or screw-compatible materials, installed according to the architectural plan.
Required utility ducts are routed through the frame gaps. The final surface is finished with gypsum board, plywood, or similar panels.
To enhance the thermal and acoustic resistance of the wall, the empty space between the panels is filled with lightweight, porous material produced by the ZSMP smart pump.
Project Summary
This project is one of the most complete wall construction technologies in the construction industry, which includes the following sections: Designing new simple frames, modifying the covering boards of the final surface of the wall, designing and constructing ducts for passing utilities through the wall, making a mixer pump for injecting insulating material into the space between the walls, which has been patented in WIPO 2024 and has won the bronze medal at the South Korean International Invention Competition and will be made as one of the main parts of this project. And finally, testing on raw materials and making composite materials from raw materials as a premix for use and injection into various walls.
Purpose and importance of this project
This technology is designed and presented to achieve the following goals:
1) Increasing the safety of walls against natural disasters (earthquakes, storms, fires)
2) Increasing the resistance of walls against heat transfer (saving energy costs)
3) Increasing the resistance of walls against sound transmission (sense of peace and independence in the building)
4) Increasing the resistance of walls against fire
5) Reducing the implementation time (compared to masonry walls)
6) Reducing the costs of building insulation
7) Reducing heat and cold energy consumption by up to 30% and its positive benefits on the environment
8) Increasing the accuracy and speed of wall construction compared to masonry walls with less manpower.
It should be noted that due to the high cost of manpower and the great weakness of masonry walls made of heavy materials against earthquakes, the attention of engineers has been drawn to the use of dry walls. On the other hand, dry walls also have many weaknesses against fire and sound and heat transmission, and this project can overcome the weakness of dry walls against heat, sound and fire resistance.Issues that we observed in the earthquakes in Turkey and Iran, as well as in the fires in California, USA.